Enhancement of EDM Performance by Using Copper-Silver Composite Electrode
Discharge Machining is a non-traditional machining technique and usually applied for hard metals and complex shapes that difficult to machining in the traditional cutting process. This process depends on different parameters that can affect the material removal rate and surface roughness. The electrode material is one of the important parameters in Electro –Discharge Machining (EDM). In this paper, the experimental work carried out by using a composite material electrode and the workpiece material from a high-speed steel plate. The cutting conditions: current (10 Amps, 12 Amps, 14 Amps), pulse on time (100 µs, 150 µs, 200 µs), pulse off time 25 µs, casting technique has been carried out to prepare the composite electrodes copper-sliver. The experimental results showed that Copper-Sliver (weight ratio70:30) gives better results than commonly electrode copper, Material Removal Rate (MRR) Copper-Sliver composite electrode reach to 0.225 gm/min higher than the pure Copper electrode. The lower value of the tool wear rate achieved with the composite electrode is 0.0001 gm/min. The surface roughness of the workpiece improved with a composite electrode compared with the pure electrode.
How to Cite
The author assigns to Engineering and Technology Journal with full title guarantee, all copyrights, rights in the nature of copyright, and all other intellectual property rights in the article throughout the world (present and future, and including all renewals, extensions, revivals, restorations and accrued rights of action). The Author represents that he/she is the author and proprietor of this Article and that this Article has not heretofore been published in any form. The Author warrants that he/she has obtained written permission and paid all fees for use of any literary or illustration material for which rights are held by others. The author agrees to hold the editor(s)/publisher harmless against any suit, demand, claim or recovery, finally sustained, by reason of any violation of proprietary right or copyright, or any unlawful matter contained in the submitted article.